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Basic Info.
Product Description
Injection Plastic Mould for Smoke Sensor
| Name | Injection Plastic Mould for Smoke Sensor Enclosure |
| Number of cavity | 2 |
| Mold steel material | S136 |
| Runner type | Cold runner |
| Delivery time | 35 days |
| Mold life | ≥1,000,000 shots |
| Mould Tolerance | 0.005mm |
Below is the general information and policy for our OEM/ODM plastic injection mold.
Detailed info for mould steel and mold life:
| Mould Material | Hardness | Mould Life |
| P20 | HRC 28-33 | >300,000 shots |
| 718 | HRC 33-36 | >500,000 shots |
| H13 | HRC >43 | >800,000 shots |
| 2344 | HRC >48 | >800,000 shots |
| S136 | HRC 48-52 | >1,000,000 shots |
Mold Technique and detailed specification:
| Mold Type | Single Cavity Mold, Multi Cavities Mold, Family Mold, Hot Runner Mold, Cold Runner Mold, Two-Shot Mold, Insert Mold, Overmold, Stack Mold, Automatic Thread Demoulding Mold, Reverse Mold, Gas Assist Mold, Precision Mold. |
| Mold Standard | DME, HASCO, JIS |
| Mold Base | DME, HASCO, FUTABA, LKM |
| Mold components | DME, HASCO, JH, HPS, SMC etc |
| Hot Runner System | Mold-masters, HASCO, Husky, Synventive, Incoe, DME, Ewikon, Spear, Thermoplay, Master Tip, Yudo, HRS, Mould-tip etc. |
| Mold Steel Treatment | Heat Treatment (Vacuum, Carburizing, Nitriding) and Eletroplating (Chrome, Nickle, Gold, Silver) |
| Gate Type | Open gate, Side gate (Edge gate), Sub gate, Pin point gate, Valve gate, Banana gate, Direct gate, Fan gate etc |
| Hydraulic Cylinder | PARKER, TAIYO, STAUBU, JUFAN etc |
| Mold Surface Finish | Polishing (SPI standard A0-D3), Matte (VDI standard 12#-45#), Texture (Mold-tech, Yick Sang, NiHon) |
| Product Surface Finish | Painting, Silk-screen, Pad printing, Electroplating, Thermal Bonding, Ultrasonic Welding, Hot Stamping, Heat Transfer, Water Transfer, Laser etching etc. |
Green Vitality was founded in 1993, as starting from CNC processing in a small tooling building in Chang'an town, with nearly 30 years experience in custom tooling and injection molding, nowadays we have become one of the global famous mold makers in manufacturing large plastic injection molds.
With the modern business management system and ISO9001:2015 Quality System guideline, the sophisticated production techniques, the advanced manufacturing equipment, and our qualified and dedicated team, we are full of capabilities and have great confidence in offering you professional one-stop solution of mold designing, mold making, injection molding and beyond-value service.
Green Vitality make over 500 molds per year, mainly of the molds and plastic parts are exported to America, Germany, France, Turkey, Italy and other countries worldwide.
Whatever you are developing a whole project and need supplier for plastic and metal parts, or you only need a reliable partner to make the plastic molds or plastic parts for you, we can provide you a optimal solution and useful suggestion to optimize your design and save the time and cost.
Business Scope:
| GV Service Scope | Mold Application | Plastic Material used | |||||
| √ | Prototype mold | √ | Electronic | √ | ABS | PA6/66/12 | TPE/TPU/TPR |
| √ | Production mold | √ | Home Appliance | √ | PP | PPA | PBT |
| √ | Double shot mold | √ | Industrial Products | √ | PE | PMMA | PC+ABS |
| √ | Overmold, Insert mold | √ | Daily Commodities | √ | PC | POM | PP+GF |
| √ | Blow mold & parts | √ | Marine and Vessel | √ | PS | PPO | POM+GF |
| √ | Die casting mold & parts | √ | Medical Device | √ | PVC | PCTG | PC+GF |
| √ | 3d printing | √ | Sanitation | √ | PET/PETG | PSU | PA+GF |
| √ | Silicone vacuum replica | √ | Pipe Fittings, Packaging | √ | PEEK | SAN | ABS+GF |
| √ | Injection Molding Production | √ | Optics | √ | PEI | HIPS | PBT+GF |
| √ | Post molding service | √ | Office Device, Toy, etc | √ | AS | ASA | PSU+GF etc |
| Mold standard | Software | Hot runner brand | |||||
| √ | DME | √ | CAD/CAM | √ | Yudo | DME | Husky |
| √ | HASCO | √ | UG/Solidworks/Pro-E | √ | HASCO | Incoe | Punch |
| √ | JIS | √ | Catia | √ | Mold Master | Syventive | MOULD-TIP |
| Injection Molding Machine (23sets with robot arm) | Inspection Device | ||||||
| √ | 80T*2, 90T*2, 120T*6, 130T*2,160T*6, 200T*2, 250T, 260T,400T | √ | CMM | Height Gauge | Marking Gauge | ||
| Mold Processing Equipment (21sets) | Plastic Parts Specification | ||||||
| √ | CNC*5, Milling machine*4, EDM*5, Mirror EDM,Grinder*4,Lathe, Driller | √ | Thinnest thickness 0.37mm, weight 0.1g~5KG | ||||
One-stop Service:
Green Vitality provides turnkey solution from initial design to final parts mass production with surface finishing and assembly.
1.DFM/ Mold flow Analysis and Optimization
2.Prototype Fabrication
3.Mould Design
4.Mould Manufacturing
5.Plastic Parts Injection Molding
6.Surface Finish and assembly
7.Labelling and Packaging
8.Project Management
9.Technical Support
Some of the products contain plastic parts, metal parts, glass, magnet etc, we have sufficient reliable suppliers which can meet our customers' diversified requirements.
FAQ
Below is a list of answers to most frequently asked questions about Green Vitality.
Q1: Are you trading company or manufacturer?
A1: We are direct factory for making mould with experience for 30 years.
Q2: Where is your factory located?
A2:Green Vitality is located in Shajing, Shenzhen City, Guangdong Province, China.
40 minutes from Bao 'an International Airport by car, 45 minutes from train station to our factory.
Q3: What we need for mould quote?
A: Usually we need the following information,
(1) Mould steel raw material you require or mould life you require.
(2) Mould cavity no. you want?
(3) 2D or 3D product drawing, or pictures with detail sizes information (length, width, height, thickness), or send samples directly to us.
(4) Raw material of the product.
(5) Hot runner or cold runner, if hot runner which brand of hot runner you require.
Q4: How about quality control in your factory?
A: We believe "Quality comes before everything". We mainly do the following procedures:
(1) Design Optimize Control
(2) Mould steel hardness Inspection
(3) Mould assembly Inspection.
(4) Mould trial samples inspection.
(5) Final inspection for mould & packing before shipment
Q5:How long is the lead-time for a mould?
A5:It depends on the mould's size and complexity. Usually, the lead-time is about 25-45 days.
Please send 3D/2D drawings or samples to us if you have any queries with regards to the above.
Through optimization of the molds, we can help you cut cost up to 50% and save time to market!
Welcome your visit to our company.
It's our pleasure if we are able to work together with you to provide the value added service and help to make the optimum mold solution & product.
Green Vitality Industry Co., Ltd
Julia Zhu